Ge-industrial-solutions Entellisys Device Replacement Guide User Manual

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Summary of Contents

Page 1 - Device Replacement Guide

GEEntellisys™ Low Voltage SwitchgearDevice Replacement Guide

Page 2 - Cautions

Replacing a CPU chassis101Figure 1-5 Rear-mounted chassis5. Remove the mounting bolts and star washers from the front-most chassis.NOTE: Do not remove

Page 3 - How to contact us

Removing the rear-mount front-most chassis 111Figure 1-6 Rear-mounted chassis, tilted forward

Page 4

Replacing a CPU chassis1211.4 Installing the rear-mount front-most chassis1. Make sure that the power switch at the rear of the chassis is in the OFF

Page 5 - Contents

Installing the rear-mount rear-most chassis 1316. Tip each chassis outward, pivoting on the hinge at the bottom of the mounting bracket. Do not allow

Page 6 - 6 Contents

Replacing a CPU chassis141

Page 7

Removing the Messenger from the switchgear compartment 1522 Replacing an EntelliGuard™ MessengerWARNING! Disconnecting an EntelliGuard Messenger remov

Page 8 - Replacing a CPU chassis8

Replacing an EntelliGuard™ Messenger1622Figure 2-1 Right-hand underside of MessengerFigure 2-2 Left-hand underside of Messenger

Page 9

Removing the Messenger from the switchgear compartment 172WARNING! The 30-pin plug contains 120 Vac control power connections. Avoid physical contact

Page 10 - Replacing a CPU chassis10

Replacing an EntelliGuard™ Messenger18222.2 Replacing the Messenger faceplate1. Open the clear window on the faceplate by depressing the top-center ta

Page 11

Installing the Messenger 1922.3 Installing the Messenger1. Ensure that PPE is appropriate for installing and closing a circuit breaker and that the eq

Page 12 - Replacing a CPU chassis12

DEH-234Warnings, Cautions, and Notes as used in this publicationWarningsWARNING! Warning notices are used in this publication to emphasize that hazard

Page 13

Replacing an EntelliGuard™ Messenger202219. Close the compartment door.20. On the HMI's System Health and Breaker Status screens, verify that the

Page 14 - Replacing a CPU chassis14

Removing the HMI: standard compartment door 2133 Replacing an HMI3.1 Removing the HMI: standard compartment doorNOTE: Disconnecting the HMI removes a

Page 15

Replacing an HMI223Figure 3-1 HMI mounting

Page 16

Installing the HMI: standard compartment door 2333.2 Installing the HMI: standard compartment door1. Fasten each of the two mounting rails to the rear

Page 17

Replacing an HMI243

Page 18

Before you begin 2544 Replacing a switch4.1 Before you beginCAUTION: Disconnecting an Ethernet switch will disable communications on the network on wh

Page 19 - 2.3 Installing the Messenger

Replacing a switch264Figure 4-2 16-port Ethernet switch2. If removing more than one switch, bundle and label the Ethernet cables from each switch sepa

Page 20

Installing the 8-port and 16-port mounting plate 274Figure 4-3 8/16-port switch mounting plate assembly4.3 Installing the 8-port and 16-port mounting

Page 21 - 3 Replacing an HMI

Replacing a switch2844.4 Removing the 8-port and 16-port switches from DIN rail1. Loosen the two screws on the green power plug(s) and remove the plug

Page 22 - Figure 3-1 HMI mounting

Removing the 8-port switch from the mounting bracket 2944.6 Removing the 8-port switch from the mounting bracket1. Remove both 24-port switches from t

Page 23

How to contact usPlease have your Entellisys System Summary # and Sub # ready when calling. This information can be found on the Entellisys HMI on the

Page 24 - Replacing an HMI24

Replacing a switch3044.7 Installing the 8-port switch to the mounting bracket1. Position the new switch on the front of the mounting bracket. The gree

Page 25

Removing the VPN device and bracket 3155 Replacing a VPN5.1 Removing the VPN device and bracketNOTE: Disconnecting a VPN device will sever the connect

Page 26 - Replacing a switch26

Replacing a VPN325Figure 5-1 VPN mounted with bolts5.2 Installing the VPN and bracket1. Position the VPN device inside the mounting bracket so that th

Page 27

Removing the RS232/485 converter 3366 Replacing an RS-232 to RS-485 converter6.1 Removing the RS232/485 converterNOTE: Disconnecting the RS232/RS485 c

Page 28 - Replacing a switch28

Replacing an RS-232 to RS-485 converter346Figure 6-1 Converter mounted with boltsFigure 6-2 Converter mounted on studs

Page 29

Installing the RS232/485 converter 3566.2 Installing the RS232/485 converterWARNING! Voltages hazardous to personnel are present.1. Open the instrumen

Page 30 - Replacing a switch30

Replacing an RS-232 to RS-485 converter366

Page 31

Removing the UPS 3777 Replacing a UPSWARNING! By opening or removing covers of the UPS you run the risk of exposure to dangerous voltages! Do not atte

Page 32 - Replacing a VPN32

Replacing a UPS387Figure 7-2 Vertically-mounted UPS1. Identify the Entellisys instruments that are powered solely by the UPS to be removed. NOTE: Each

Page 33

Removing the UPS 3974. Remove the 30A input fuse for the UPS to be replaced. The input fuse holders, marked UPS A and UPS B, are located on the right-

Page 35

Replacing a UPS407Figure 7-4 Rear of UPS13. Slowly remove the UPS from the compartment. Ensure that the weight of the UPS is adequately supported duri

Page 37 - 7 Replacing a UPS

Contents 51 Replacing a CPU chassis1.1 Removing the side and horizontal-mount chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 39

Removing the side and horizontal-mount chassis 711 Replacing a CPU chassis1.1 Removing the side and horizontal-mount chassis1. Prepare for the shut do

Page 40 - 7.2 Installing the UPS

Replacing a CPU chassis81Figure 1-3 Side-mounted chassisFigure 1-4 Horizontally mounted chassis

Page 41

Installing the side and horizontal-mount chassis 911.2 Installing the side and horizontal-mount chassis1. Make sure the power switch at the rear of th

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